Design and technology

Compare materials: test, rank and choose

Compare six materials using the same scratch, bend, magnet, water-drop and appearance checks. Pupils record measurements, rank hardness and flexibility, then use their results to choose a material for a bathroom shelf or phone stand.

Compare materials using the same tests. Check the full instructions and teacher-approved safety conditions first.

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Compare materials: test, rank and choose

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Page 1

LEARNING GOAL
Compare woods, metals and polymers in the same tests, then choose one using evidence.
SUCCESS CRITERIA
I can test fairly and safely.
I can record with units.
I can choose using evidence.
BENCH
NAME
CLASS
DATE
PARTNER
SAFETY
Eye protection
Sample clamped
Burrs checked
No heat
same steps for every sample
A
Scratch
Draw a steel nail once
across, same pressure.
Score the mark 0 to 3.
B
Bend
Same overhang, same
mass. Measure the drop in
mm.
N
S
C
Magnet
Touch a magnet to the
sample. Does it pull? Y or
N.
face
edge
D
Water drop
3 drops on the face, 3 on a
cut edge. Wait 10 minutes,
wipe, look.
2 marks
I CHANGE ONLY
I KEEP THE SAME
AND
6 marks
SAMPLE
A
SCRATCH
0 TO 3
B
DROP
(MM)
C
MAGNET Y
OR N
D
WATER ON
FACE
D
WATER ON
EDGE
E
APPEARANCE AND FINISH
Pine
softwood
MDF
manufactured board
Aluminium
metal
Mild steel
metal
Acrylic
polymer
HIPS
high impact polystyrene
A 0 none, 1 faint, 2 clear, 3 deep. D N no change, Dk darker, Sw swollen. E two words: grainy, matt.
Material properties
1
TEST
2
RANK
3
CHOOSE
DESIGN AND TECHNOLOGY
AGES 13 TO 16
MATERIALS
Material properties comparison
N
1
Four tests
2
Keep it fair
3
Record your results
mm
mm
mm
mm
mm
mm
Page 1 of 2

Page 2

4 marks
TIES SHARE A BOX
1ST
2ND
3RD
4TH
5TH
6TH
Hardness
1st = faintest scratch
Flexibility
1st = biggest drop
10 marks
6 marks
MY PRODUCT
Bathroom shelf
Phone stand
Pick one. List two needs, such as: not damaged by water.
IT MUST...
BEST SAMPLE
MY EVIDENCE FROM THE TESTS
hard
stiff
flexible
brittle
absorbent
water resistant
ferrous
non-ferrous
GO FURTHER
A phone stand can be made by bending one flat
sheet with heat. Which of your samples could be
shaped this way? Why not MDF?
Use your own results
1
TEST
2
RANK
3
CHOOSE
DESIGN AND TECHNOLOGY
AGES 13 TO 16
USE YOUR EVIDENCE
Rank, explain and choose
4
Rank the samples
5
Explain your results
Which was hardest? Quote two scores.
Q1
3
marks
Which did the magnet pull? Why?
Q2
2
marks
Compare MDF's face and edge in water. Why
does it matter for a product?
Q3
3
marks
Bend test: one unfair step, one fix.
Q4
2
marks
6
Choose a material
MY CHOICE AND WHY
I would choose ... because my results showed ...
Final
Page 2 of 2

A teaching sequence

Compare material properties using consistent tests and justify a product choice with recorded evidence.

Compare materials using the same tests. Check the full instructions and teacher-approved safety conditions first.

Read the complete material

Test with consistent methods

Use the same procedure for pine, MDF, aluminium, mild steel, acrylic and HIPS; record sample details, clamp them, wear eye protection and scratch once with a steel nail. Score from 0 to 3, check for burrs and do not heat.

Which quantity and timing must stay the same for each sample?

Compare bending, magnets and water

For bending, use a common overhang and mass and record the drop in millimetres. Check magnet response and water drops on face and cut edge after ten minutes.

Have you recorded the measurement or score before ranking it?

Rank and explain the evidence

Record appearance and finish in two words, then rank hardness and flexibility using the key and recorded tests.

What would make the bend test fairer?

Choose for a product's needs

Choose a material for a bathroom shelf or phone stand, linking two product needs to test evidence. Do not treat a heat-forming prompt as permission to heat material.

Which test result supports the material property your product needs?

Before you teach

Look for the thinking behind an answer, choose the support your class needs and leave room for an independent response.

What to look for

Check that samples were tested with the same steps and that measurements include units. Ask pupils to distinguish an observation from an explanation and connect the final choice to the product requirements. Note that the exact sample, finish and test setup affect results.

Give a little support

Demonstrate each test with an approved sample and a consistent method. Provide clamps, eye protection and adult help for handling samples. Allow pupils to record results as words or symbols before writing a comparison.

Take the idea further

Ask pupils to repeat one test and compare results between teams. They can identify a source of unfairness, improve the method and discuss how a material’s finish or manufacturing process might change its properties.

Things to keep in mind

These classroom checks are simplified comparisons, not standardised material tests. Results depend on sample thickness, finish and test force. The heating question is for discussion only; do not heat or bend materials without approved equipment and direct supervision.

Keep the idea. Make it yours.

Bring your topic, learning goal and class context to PLAI™, then review what you create.

Make one for my class

Ideas to try with your class

Sample teaching perspectives on what to try, what to adapt and what to watch for.

😐

Calm Table

The two-page test compares pine, MDF, aluminium, mild steel, acrylic and HIPS using scratch, bend, magnet and water-drop observations. It specifies controlled conditions, units and a ranking before choosing a material for a shelf or phone stand.

🖊️

Helpful Highlighter

The worksheet links test evidence to a design decision, with tie rules and prompts for hardness, flexibility and water resistance. The sample checks (clamp, burrs, eye protection and no heat) make the practical setup explicit.

🤔

Quietly Curious

Have pupils record each sample consistently before ranking, using the 0 to 3 scratch scale and millimetre drop. The product need, such as avoiding water damage, then gives a reason to prioritise one property over another.

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One More Question

These small tests do not establish full product performance or safety. Follow the stated precautions and use results only for the tested samples and conditions before making a broader design claim.

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