Design and technology

Design log: test and improve a paper bridge

Develop a paper bridge through repeated tests, changing one feature at a time and recording the result. A worked entry models a folded paper deck over a 300 mm gap, followed by spaces for later versions, a decision trail and load comparisons.

This sketch belongs to a made-up bridge test. Read the complete entry for its conditions, result and next step.

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Design log: test and improve a paper bridge

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Page 1

NAME
CLASS
DATE
LEARNING GOAL
Improve a design step by step, using test
evidence to decide every change.
SUCCESS CRITERIA
I can change one thing at a time and say why.
I can record a test result with a number and unit.
I can use my results to plan the next step.
BUILD
One sheet of A3 paper
and 30 cm of tape.
GAP TO SPAN
between two book stacks
TEST
Add 10 g masses to the
middle, one at a time.
RESULT
The largest load held
for 5 seconds.
Read this made-up entry. It logs one change, the reason, a result with a unit and a next step.
REV
DATE
Lesson 2
TEST CARRIED OUT
10 g masses on the middle,
300 mm gap
RESULT (NUMBER AND UNIT)
Held 310 g; failed at 320 g
WHAT I CHANGED AND WHY
Folded the deck lengthways into a zigzag with
2 cm folds. Version A was flat: it sagged and
held only 120 g.
NEXT STEP
At 300 g the folds began to
spread. For C, tape a strip
across each end to hold them.
SKETCH OR PHOTO
300 mm
10 g masses
end view: zigzag
Version A is your first bridge. Test it, log it, then change one thing for B.
REV
DATE
TEST CARRIED OUT
RESULT (NUMBER AND UNIT)
WHAT I BUILT AND WHY
NEXT STEP
SKETCH OR PHOTO
REV
DATE
TEST CARRIED OUT
RESULT (NUMBER AND UNIT)
WHAT I CHANGED AND WHY
NEXT STEP
SKETCH OR PHOTO
Iterative design log
STAGE Test
SCALE Not to scale
Sheet 1 of 3
DESIGN AND TECHNOLOGY
AGES 14 TO 16
ITERATIVE DESIGN
DESIGN LOG: A PAPER BRIDGE
Build, test, change one thing, test again. Log every step as evidence.
1
The challenge and a model entry
EXAMPLE
300 mm
B
EXAMPLE
2
Log versions A and B
Your log
A
B

Page 2

Keep the test the same every time: same gap, same masses, same place on the deck.
REV
DATE
TEST CARRIED OUT
RESULT (NUMBER AND UNIT)
WHAT I CHANGED AND WHY
NEXT STEP
SKETCH OR PHOTO
REV
DATE
TEST CARRIED OUT
RESULT (NUMBER AND UNIT)
WHAT I CHANGED AND WHY
NEXT STEP
SKETCH OR PHOTO
Link your versions. Copy each result, then work out the change in load from the version before.
REV
MAIN CHANGE FROM THE VERSION BEFORE
LOAD HELD
CHANGE IN LOAD
KEEP IT?
EXAMPLE Folded the deck into a zigzag
310 g
+190 g (310 − 120)
Yes
My first bridge (the starting point)
g
none
Yes
No
g
g
Yes
No
g
g
Yes
No
g
g
Yes
No
BEST VERSION
LOAD HELD
g
THE CHANGE THAT HELPED MOST, AND MY EVIDENCE
GO FURTHER
How many times stronger is your best version than A? Work
out best ÷ A. Example: 310 ÷ 120 = about 2.6.
BEST (G)
A (G)
TIMES STRONGER
Iterative design log
TESTED BY
REV
Sheet 2 of 3
DESIGN AND TECHNOLOGY
AGES 14 TO 16
ITERATIVE DESIGN
KEEP IMPROVING, KEEP THE EVIDENCE
3
Log versions C and D
Your log
C
D
4
Decision trail
SUMMARY
B
A
B
C
D
D

A teaching sequence

Improve a design using a controlled test, recorded evidence and a reasoned next step.

Record the starting bridge

Build a starting bridge from agreed materials and record its version and setup. The example uses A3 paper and 30 cm tape over a 300 mm gap.

What gap, materials and version identify this build?

Test and record the load

Add 10 g masses at the centre and record the largest load held for five seconds and where failure occurs.

What load was held for five seconds, and where did failure occur?

Change one design feature

Change one feature in each new version, sketch it and explain why. Keep the gap, masses and load position constant for fair comparison.

Which test conditions stayed fixed while you changed the design?

Compare using the recorded loads

Compare the largest loads held for five seconds under the recorded setups and identify the best-performing version. Use the printed 310 g and 120 g values to calculate a held-load ratio for this test.

What does the ratio of held loads show, within this classroom test?

Before you teach

Look for the thinking behind an answer, choose the support your class needs and leave room for an independent response.

What to look for

Check that the test conditions remain the same, the load and gap use units, and each revision changes one feature. Ask pupils to link their design decision to a measured result and note any limitations such as shifting supports or inconsistent placement.

Give a little support

Use stable supports and small, manageable masses under teacher supervision. Demonstrate how to place a load centrally and stop safely when the structure shifts. Pupils can contribute through sketching, recording, measuring or evaluating.

Take the idea further

Ask pupils to repeat the best design test and discuss whether it produces a similar result. They can compare load held with material use and propose a further change that could be tested without changing multiple variables.

Things to keep in mind

A classroom bridge challenge is not a certified structural test. Loads and supports must be suitable for the work area and pupils. A single test result may reflect build variation, so avoid claiming that one design is universally stronger.

Keep the idea. Make it yours.

Bring your topic, learning goal and class context to PLAI™, then review what you create.

Make one for my class

Ideas to try with your class

Sample teaching perspectives on what to try, what to adapt and what to watch for.

🗒️

One Last Sticky Note

The paper-bridge log fixes A3 paper, 30 cm tape, a gap and 10 g loads, then records the largest load held for five seconds. Its fictional example compares a flat bridge with a folded zigzag and names one next change.

☕

Coffee Before Copies

The design log follows test, evidence, change and retest. Recording a 310 g result and a failure at 320 g gives pupils a model for precise results and reasoned iteration.

🎨

Glue Stick Club

The revision fields ask what changed, why, what happened and what comes next, with a sketch to make the construction visible. Keeping each revision separate can help pupils identify which change may have affected the result.

💡

Bright Idea Break

The worked entry is made up and should not be treated as a guaranteed bridge design. Keep span, loads and test duration consistent between versions if pupils are comparing performance.

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